Zerhusen Kartonagen GmbH
Zerhusen Kartonagen GmbH specializes in the production of corrugated board packaging as well as customized special packaging. At the site in Damme, 440 employees process around 200 million square meters of corrugated board per year, which is produced on the company's own corrugator from 100,000 tons of paper, into folding boxes, erecting boxes, blanks or multi-component packaging.
Zerhusen's strong production growth made it necessary to increase the storage capacity for finished goods. Hörmann Logistik was commissioned as general contractor to expand the existing three-aisle high-bay warehouse (HRL1) for storing finished goods by three additional aisles. This increases the storage capacity from the previous 20,000 to 42,000 pallet spaces. Following the construction of HRL1, the extension of HRL1 and the construction of an automated format goods warehouse, this is already the fourth order Zerhusen has placed with Hörmann Logistik since 2009.
Press Release (in german)
After a continuous expansion of production, an extension of the high-bay warehouse completed by Hörmann Logistik in 2010 already took place in 2015.
Now, as general contractor, Hörmann Logistik built an automatic format warehouse into an existing warehouse for the intermediate storage of the corrugated board formats produced.
- Number of aisles: two
- Stacker cranes: two-mast stacker cranes, aisle-bound Load handling attachment: telescopic forks with 11 forks each
- Type of storage: single-deep
- max. stacking dimensions: 3,730 x 2,620 x 1,850 mm
- Max. stacking weight: 3,000 kg
- Shelf occupancy: 1-4 stacks per shelf, depending on stack size
- Storage capacity: 49 packaging units per hour
- Retrieval capacity: 33 packages per hour Storage capacity: up to 752 stacks
Hörmann Logistik's scope of supply includes steel rack construction, stacker cranes with control technology, control technology for conveyor technology in the warehouse area, warehouse management and control system HiLIS with interface to HOST as well as system visualisation.
Press Release (in german)
- Extension of the 3-aisle high-bay warehouse for the storage of finished goods completed in 2010 from 125 m to a length of 155 m.
- HRL dimensions: 155 x 30 x 38 m (L x W x H)
- Number of rack locations after extension: 20,600
- Flexible storage of pallets of different dimensions. Pallets in Euro format can be stored three high, larger pallets in pairs and very large pallets with maximum dimensions of up to 3.0 x 1.6 m can be stored and retrieved individually.
- HRL extension with 14 racking levels instead of 13 racking levels in stock.
Press Release (in german)
New high-bay warehouse for the storage of finished goods with direct production connection. Flexible storage concept for high performance and different sized load units.
- 3-aisle HRL in silo design
- Dimensions: 125 x 30 x 38 m (L x W x H)
- 15,400 pallet spaces
- Package dimensions from 1.2 x 0.8 m to 3.0 x 1.6 m with up to 3 sub-pallets
- Up to triple-deep storage
- Single/pair or triple transport on the SRM depending on the load size
- Sorting storage for pairs and triples
- 100 putaways and 150 takeaways per hour
- Viewing platform on the roof of the high-bay warehouse
Hörmann Intra-Logistik-System:
Module: LINK, WMS, MFC, PLC, VISU, MOBIL